Corner Bead

Automatic Corner Bead (Corner Angle) Cold Roll Forming Machine

Automatic Corner Bead (Corner Angle) Cold Roll Forming Machine

Cold Roll Forming Machine for Making Corner Bead (Corner Angle)
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DETAIL
Raw Material Galvanized steel, strip thickness : 0.3mm
Process Coil → Hole punching →Roll forming → Automatic cut-off → Finished products.
Features 1.Forming roller transmitting system: Driven by AC motor on 
   common shaft, individual reduction gear for each roll forming stand.
   All rollers are turning simultaneously.
2. 
Forming line speed: Max 9 meters/minute. Forming speed is adjustable.
3. 
Automatic hydraulic cut-off device:
    Designed hydraulic power system for easy and long-hour operation.
4. 
Cut-off is in SKD11 die steel, vacuum heat treatment to
    HRC 58-61°, wear-resistance, good rigid structure and long life.
5. 
Products length: 1.5 – 4.0 meters, length is adjustable. 
    Length tolerance is within ±3.0mm.
Specification A. Single head Uncoiler x one unit.
  1. Loading capacity: 1,100 Kgs
  2. Coil size: O.D. 1,200 mm. I.D. 480 – 510 mm. Width: 100 mm.
  3. Manual coil tightening
  4. Driven motor: 1HP.

B. Cold roll forming machine x one unit.
  1. Model: G-240-CL type. (Fixed type)
  2. Roll Forming Stands: 11 stands with entry guide stand.
  3. The machine base is made of high-strength steel with precise welding,
      stress relief treatment. Each stand will have an individual worm gear reduction,
       and a common drive shaft to drive all rollers running simultaneously.

  4. Main driven motor: 7.5 HP motor
  5. Forming rollers: one full set for AS-245E corner angle.
  6. Roll shaft: Ø40mm, in S45C mild steel.
  7. Rolls: use the material SKD11 with vacuum heat treatment,
               Hardness is HRC 58-61, wear-resistant and durable.

  8. Roll forming speed: Max 9 meters/ minute, and speed is adjustable.
                                    Max. 3 PCS/min based on the length of 3 meters/pc
  9. Cooling system for forming rollers: 1/2 HP x 1 set
  10. Product straightener: 1 set

C. Automatic cut-off device x one unit
  1. Cut-off blade is in material of SKD11 with vacuum heat treatment,
     Hardness HRC 58 – 61, wear-resistant, steel structure, long life.

  2. Special designed system gives trouble-free operation.
  3. Cut-off length: 1.0 – 4.0 meters, Length is adjustable. Length tolerance is ±3.0mm.
  4. Hydraulic pack (3 HP): 1 set.
  5. Cut-off blade: 1 set.

D. Product run-out table (3.5 Meter) x one unit.
  1. Run-out table with products carrier.
  2. Stacking device for products stacking and packing  x 2 sets.
  3. Length locator x 1 set.

F. PLC electric control system x one unit.
  1. Mitsubishi PLC controller x 1 set
  2. HMI control panel x 1 set.
  3. Electric voltage will be confirmed before placing order.