Roll Former A6

  1. Light Gauge Steel Frame
  2. Roll Former A6
Automatic Light Gauge Steel Frame Cold Roll Forming Machine in 6 Sizes

Automatic Light Gauge Steel Frame Cold Roll Forming Machine in 6 Sizes

Cold Roll Forming Machine For making light gauge steel frame sizes of 89/100/150/200/250/300
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DETAIL
Machining Process Coil→ Entry guide→ Punching section A (Truss, notch A, lip cut, service hole,
index hole,Right flange cut, Left flange cut, Big Oval hole A, Dimple)→
Roll forming→Punching section B (notch B, Big Oval hole A , swag,)
→Crimp and shear→Finished products.
Raw Material High tensile galvanized steel G350-G550
Material thickness: 1.0 ~ 2.5 mm
Inspection standard: 2.0 mm
Profile 6 Web Size Profiles (C+C & C+U) Framing System
C - Profile U - Profile
89/100/150/200/250/300 x50 x15mm 89/100/150/200/250/300 x 50 mm
Punching Features Service Hole, Web Notch, Lip cut, Truss, Anchor hole, Dimple, Swage, Crimp, Shear, Bolt holes, Big oval hole.
Features 1. Fully automatic continue production, max thickness up to 3.0 mm
2. Forming roller transmitting system: Driven by servo motor,
    individual reduction gear for each forming stand.
     All rollers are turning simultaneously.
3. Max roll forming speed: 30M/minute (or 1800M/hour).
4. Control system: CNC Control.
5. Forming rollers and punching dies are in alloy steel SKD11,
    vacuum heat treatment, Hardness up to HRC 60°, wear-resistance, and
    durable.
Major Components A. Automatic Single Head Uncoiler x 1 Unit
   1. Loading capacity: 2,200 Kgs
   2. Coil specification:
       - O.D. 1,300 mm.
       - I.D. 480 – 510 mm.
       - Material width : 250 mm
   3. Manual coil change and tighten
   4. Driven by 2 HP motor
B. Entry & Lubricate system x 1 Unit
 1. Lubrication system: 1 set
 2. Entry guide with the counter wheel: 1 set
C. Punching die sets x 1 Unit
   1. Punch before roll forming section,
      a. Truss (75/89/140),
      b. Notch (75/89/140),
      c. Lip cut (75/89/140) ,
      d. Service hole and index hole
   2. After roll forming section,
     a. Dimple,
     b. swage,
     c. Crimp & Shear (75/89/140)
  3. Punching dies are in alloy steel SKD11, vacuum heat treatment,
      Hardness up to HRC 58-61°, wear-resistance, good rigid structure and durable.
D. Cold roll forming section x 1 Unit
  1. Forming station: 12 ~ 13 stations
  2. Driven motor: 22.5Kw servo motor
  3. Forming rollers: 1 full sets for running 6 web profiles.
  4. Roll shaft: φ70mm, mild steel, heat treated and grinding
  5. Rollers: Alloy steel SKD11, vacuum heat treatment,
      hardness up to HRC 58 ~ 61°, wear-resistance, rigid structure
      and durable.
  6. Hitachi industrial printer: 1 set
E. Hydraulic system x 1 Unit
  1. Hydraulic motor: 30 HP with 20.0Liter accumulator.
  2. Oil cooler: 1set
F. Run out table (4.5M) x 1 Unit
G. Computer control system x 1 Unit
   1. CNC controller: 1 set
   2. IPC with Win 7 PRO and control software x 1 set
   3. 17” touch screen x 1set
   4. Input power: will arrange according client power source.
   5. Controller power: DC24V/Ac220V
H. Vertex BD Pro Design software x 1 license copy
   1. The Design software can make C+C & C+U design.
   2. The Design software with 2D and 3D function.
   3. The CAD can be transmitted into CAM file for manufacturing.

 
 
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